带公式的减速器设计计算表格.xls

序号运输机工作拉力 N 运输带工作速度vm/s运输带滚筒直径Dmm工作机所需功率kW电动机所需工作功率传动装置的总效率卷筒轴工作转速选择电机功率119001.32502.472.99540.8299.313218001.352602.432.94690.8299.173316001.42702.242.71650.8299.033422001.452803.193.86850.8298.904522501.52903.384.09290.8298.794625001.33003.253.94130.8282.764724501.352503.314.01100.82103.134819001.452602.763.34100.82106.513922001.52703.304.00190.82106.1041020001.552803.103.75940.82105.724100001.2550012.5015.24390.8247.75以上为电机选择和传动比分配计算结果0轴（电动机轴）1轴（高速轴）2轴（中间轴）P0n0T0P1n1T1P2n213.00142020.152.8856848.352.76208.3122.95142019.822.8356847.572.72208.1532.72142018.272.6156843.852.50208.0143.87144025.663.7160059.113.57213.6554.09144027.143.9357665.153.77209.2163.94144026.143.7857662.733.63191.4974.01144026.603.8557663.843.70213.7783.34142022.473.2156853.933.08215.7394.00144026.543.8457663.703.69216.82103.76144024.933.6157659.843.47216.43wP电机转速 总传动比 V带传动比减速机总传动比减速机1级传动比减速机2级传动比选择电机型号142014.302.55.722.732.10Y100L2-4142014.322.55.732.732.10Y100L2-4142014.342.55.742.732.10Y100L2-4144014.562.46.072.812.16Y112M-4144014.582.55.832.752.12Y112M-4144017.402.56.963.012.31Y112M-4144013.962.55.592.692.07Y112M-4142013.332.55.332.632.03Y100L2-4144013.572.55.432.662.04Y112M-4144013.622.55.452.662.05Y112M-473015.291.510.353轴（低速轴）4轴(卷筒轴)圆周速度T2P3n3T3P4n4T4126.602.6599.31255.002.6099.31249.92124.642.6199.17251.242.5699.17246.24114.972.4099.03231.912.3699.03227.30159.413.4298.90330.693.3698.90324.11172.243.6298.79350.293.5598.79343.32181.203.4982.76402.633.4282.76394.62165.203.55103.13328.813.48103.13322.27136.352.96106.51265.202.90106.51259.92162.503.54106.10318.883.47106.10312.54152.923.33105.72300.633.26105.72294.65以上为电机选择和传动比分配计算结果2轴（中间轴）序号传递功率P0工况系数KA设计功率Pd小带轮转速传动比大带轮转速选择V带型号小带轮基准直径大带轮基准直径查表取大带轮基准直径131.13.3014202.5568 A90222.75224231.13.3014202.5568 A90222.75224331.13.3014202.5568 A90222.75224441.14.4014402.5576 A90222.75224541.14.4014402.5576 A90222.75224641.14.4014402.5576 A90222.75224741.14.4014402.5576 A90222.75224831.13.3014202.5568 A90222.75224941.14.4014402.5576 A90222.752241041.14.4014402.5576 A90222.75224验算带速初定中心距0.7*(D1+D2)初定中心矩2(D1+D2)初定中心矩a0确定带长查表取带长求实际中心矩验算包角求带的根数取带的根数求张紧力N求对轴的压力Ne6.69219.86284501400.981400449.51 162.922.923138.52244.3486.69219.86284501400.981400449.51 162.922.923138.52244.3486.69219.86284501400.981400449.51 162.922.923138.52244.3486.78219.86284501400.981400449.51 162.923.894136.78321.7186.78219.86284501400.981400449.51 162.923.894136.78321.7186.78219.86284501400.981400449.51 162.923.894136.78321.7186.78219.86284501400.981400449.51 162.923.894136.78321.7186.69219.86284501400.981400449.51 162.922.923138.52244.3486.78219.86284501400.981400449.51 162.923.894136.78321.7186.78219.86284501400.981400449.51 162.923.894136.78321.718f确定带轮的宽度求实际传动比误差率修正大带轮转速1036 2.4888890.44%1036 2.4888890.44%1036 2.4888890.44%1044 2.4888890.44%1044 2.4888890.44%1044 2.4888890.44%1044 2.4888890.44%1036 2.4888890.44%1044 2.4888890.44%1044 2.4888890.44%序号设计功率传动比u输入 转速 输出转速转矩T N.mm齿宽系数接触疲劳极限初步计算的许用接触应力MpaAd小齿轮大齿轮12.882.7267568208.3148348.1515805805229022.832.7288568208.1547565.1915805805229032.612.7306568208.0143846.1015805805229043.712.8083600213.6559111.3315805805229053.932.7532576209.2165145.2215805805229063.783.0080576191.4962732.4415805805229073.852.6945576213.7763842.3215805805229083.212.6330568215.7353926.7915805805229093.842.6566576216.8263697.55158058052290103.612.6613576216.4359837.09158058052290以以上上为为减减速速机机1 1级级传传动动齿齿轮轮设设计计序号设计功率传动比u输入 转速 输出转速转矩T N.mm齿宽系数接触疲劳极限初步计算的许用接触应力MpaAd小齿轮大齿轮12.762.0975208.3075699.31126598.950.75805805229022.722.0990208.1534399.17124640.990.75805805229032.502.1005208.0106299.03114974.290.75805805229043.572.1602213.653498.90159411.290.75805805229053.772.1178209.2122398.79172236.390.75805805229063.632.3138191.4923882.76181204.960.75805805229073.702.0727213.76535103.13165196.460.75805805229083.082.0254215.72511106.51136351.250.75805805229093.692.0435216.82242106.10162497.980.758058052290103.472.0472216.43489105.72152922.940.758058052290以以上上为为减减速速机机2 2级级传传动动齿齿轮轮设设计计初算小齿轮直径d1取d1圆周速度v齿数Z1,初算模数取标准模数求Z11.36673870.19640.581252.31551.6326 2.1152.5221.36646730.19320.578152.03551.6326 2.1152.5221.36621590.17810.562650.63551.6326 2.1152.5221.3560890.23830.620055.80551.7326 2.1152.5221.36321570.26400.641457.73551.6626 2.1152.5221.3324520.24850.628756.58551.6624 2.2922.5221.37112040.26020.638457.46551.6626 2.1152.5221.37979770.22120.604854.43551.6324 2.2922.5221.37642780.26060.638757.48551.6626 2.1152.5221.3757550.24470.625556.30551.6626 2.1152.522初算小齿轮直径d1取d1圆周速度v齿数Z1,初算模数取标准模数求Z11.47676030.79390.823774.13750.8226 2.8853251.47640750.78150.817873.60750.8226 2.8853251.47608060.72070.796171.65750.8226 2.8853251.46291570.99030.885079.65800.8928 2.857326.6671.47218041.07680.910081.90850.9329 2.931328.3331.43218771.10210.917282.55850.8529 2.931328.3331.48245651.04000.899580.96850.9529 2.931328.3331.4937370.86490.846076.14800.9029 2.759326.6671.48935621.02780.896080.64820.9329 2.828327.3331.48848150.96660.877979.01800.9129 2.759326.667321) 1(uuTHd+sj21/ )1 (+HdTsjmm321) 1(uuTHd+sjmsjm+21/ )1 (HdTuu+1uu+1以以上上为为减减速速机机1 1级级传传动动齿齿轮轮设设计计以以上上为为减减速速机机2 2级级传传动动齿齿轮轮设设计计取Z1求Z2取Z2载荷系数K使用系数动负荷系数Z齿向载荷分配系数齿间载荷分配系数载荷分配系数弹性系数节点区域系数接触最小安全系数2259.99601.801 1.011.700.871.361.311.78189.82.11.052260.03601.801 1.011.700.871.361.311.78189.82.11.052260.07601.801 1.011.700.871.361.311.78189.82.11.052261.78601.801 1.011.700.871.361.311.78189.82.11.052260.57601.801 1.011.700.871.361.311.78189.82.11.052266.17601.791 1.011.690.881.361.301.77189.82.11.052259.28601.801 1.011.700.871.361.311.78189.82.11.052257.93601.791 1.011.690.881.361.301.77189.82.11.052258.44601.801 1.011.700.871.361.311.78189.82.11.052258.55601.801 1.011.700.871.361.311.78189.82.11.05取Z1求Z2取Z2载荷系数K使用系数动负荷系数Z齿向载荷分配系数齿间载荷分配系数载荷分配系数弹性系数节点区域系数接触最小安全系数2552.44531.811 1.011.700.881.381.301.79189.82.11.052552.48531.811 1.011.700.881.381.301.79189.82.11.052552.51531.811 1.011.700.881.381.301.79189.82.11.052758.33581.821 1.011.710.871.381.311.81189.82.11.052961.42611.831 1.011.720.871.381.311.82189.82.11.052967.1671.841 1.011.720.871.381.321.82189.82.11.052960.11601.831 1.011.720.871.381.311.82189.82.11.052754.68551.831 1.011.710.871.381.311.81189.82.11.052755.17551.831 1.011.710.871.381.311.81189.82.11.052755.27551.831 1.011.710.871.381.311.81189.82.11.05ee以以上上为为减减速速机机1 1级级传传动动齿齿轮轮设设计计以以上上为为减减速速机机2 2级级传传动动齿齿轮轮设设计计设计使用寿命应力循环次数接触寿命系数许用接触应力验算接触应力重合度系数齿向载荷分配系数齿间载荷分配系数载荷系数齿形系数应力修正系数YFa1YFa2Ysa1192006543360001.15 635.24416.880.691.361.452.002.722.291.55192006543360001.15 635.24413.450.691.361.452.002.722.291.55192006543360001.15 635.24396.920.691.361.452.002.722.291.55192006912000001.15 635.24459.160.691.361.452.002.642.281.57192006635520001.15 635.24483.290.691.361.452.002.642.281.57192006635520001.15 635.24468.870.691.361.441.992.642.281.57192006635520001.15 635.24479.820.691.361.452.002.642.281.57192006543360001.15 635.24442.380.691.361.441.992.722.291.55192006635520001.15 635.24480.200.691.361.452.002.722.291.55192006635520001.15 635.24465.310.691.361.452.002.642.281.57设计使用寿命应力循环次数接触寿命系数许用接触应力验算接触应力重合度系数齿向载荷分配系数齿间载荷分配系数载荷系数齿形系数应力修正系数YFa1YFa2Ysa1192002399703111.15 635.24528.680.691.381.442.012.722.291.55192002397927531.15 635.24524.510.691.381.442.012.722.291.55192002396282291.15 635.24503.700.691.381.442.012.722.291.55192002461287161.15 635.24536.570.691.381.452.022.642.281.57192002410124891.15 635.24511.430.691.381.462.032.642.281.57192002205992171.15 635.24517.400.691.381.462.042.642.281.57192002462576871.15 635.24502.620.691.381.462.032.642.281.57192002485153221.15 635.24501.450.691.381.452.022.722.291.55192002497794271.15 635.24526.970.691.381.452.032.722.291.55192002493329931.15 635.24530.110.691.381.452.022.642.281.57以以上上为为减减速速机机1 1级级传传动动齿齿轮轮设设计计以以上上为为减减速速机机2 2级级传传动动齿齿轮轮设设计计弯曲疲劳极限弯曲最小安全系数应力循环次数弯曲寿命系数尺寸系数许用弯曲应力验算弯曲应力Ysa2YN1YN2F1F2F1F21.72440 1.25654336000 0.95 0.971334.4341.4474.2469.3591.72440 1.25654336000 0.95 0.971334.4341.4473.0468.2351.72440 1.25654336000 0.95 0.971334.4341.4467.3362.91.75440 1.25691200000 0.95 0.971334.4341.4489.2385.9011.75440 1.25663552000 0.95 0.971334.4341.4498.3494.671.75440 1.25663552000 0.95 0.971334.4341.4494.7091.1641.75440 1.25663552000 0.95 0.971334.4341.4496.3892.7771.72440 1.25654336000 0.95 0.971334.4341.4482.8177.3621.72440 1.25663552000 0.95 0.971334.4341.4497.8191.3781.75440 1.25663552000 0.95 0.971334.4341.4490.3386.956弯曲疲劳极限弯曲最小安全系数应力循环次数弯曲寿命系数尺寸系数许用弯曲应力验算弯曲应力Ysa2YN1YN2F1F2F1F21.72440 1.25239970311 0.95 0.971334.4341.44 101.2694.6071.72440 1.25239792753 0.95 0.971334.4341.4499.7093.1431.72440 1.25239628229 0.95 0.971334.4341.4491.9785.921.75440 1.25246128716 0.95 0.971334.4341.44 117.78113.381.75440 1.25241012489 0.95 0.971334.4341.44 120.04115.561.75440 1.25220599217 0.95 0.971334.4341.44 139.82134.61.75440 1.25246257687 0.95 0.971334.4341.44 108.15104.111.72440 1.25248515322 0.95 0.971334.4341.4496.2689.9361.72440 1.25249779427 0.95 0.971334.4341.44 112.03104.661.75440 1.25249332993 0.95 0.971334.4341.44 106.14102.18以以上上为为减减速速机机1 1级级传传动动齿齿轮轮设设计计以以上上为为减减速速机机2 2级级传传动动齿齿轮轮设设计计应力修正系数应力修正系数中心距调整Z1调整Z2实际中心距计算实际传动比齿宽分度圆直径1分度圆直径2B1B2102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145102.522581002.6364554555145中心距调整Z1调整Z2实际中心距计算实际传动比实际总传动比V带实际传动比要求的传动比传动误差率11731691502.225814.60492.488889 14.2983-2.1445%11731691502.225814.60492.488889 14.3194-1.9934%11731691502.225814.60492.488889 14.3391-1.8535%127.531691502.225814.60492.488889 14.5596-0.3107%13531691502.225814.60492.488889 14.5770-0.1915%14428721502.571416.87272.488889 17.39963.0279%133.533671502.030313.32212.488889 13.96264.5876%12333671502.030313.32212.488889 13.33190.0737%12333671502.030313.32212.488889 13.57171.8391%12333671502.030313.32212.488889 13.62032.1897%调整Z1调整Z2实际中心距计算实际传动比调整Z1调整Z2实际中心距计算实际传动比22581002.636431691502.225822581002.636431691502.225822581002.636431691502.225822581002.636431691502.225822581002.636431691502.225822581002.636427731502.703722581002.636432681502.125022581002.636433671502.030322581002.636433671502.030322581002.636433671502.0303圆周速度齿宽分度圆直径1分度圆直径2齿根圆直径1B1取B1B29365559320787936555932078793655593207879390809320787939080932078784908084216789990809920193998070992019399807099201939980709920193V带实际传动比实际总传动比要求的传动比传动误差率2.488889 14.604914.2983-2.1445%2.488889 14.604914.3194-1.9934%2.488889 14.604914.3391-1.8535%2.488889 14.604914.5596-0.3107%2.488889 14.604914.5770-0.1915%2.488889 17.740717.3996-1.9603%2.488889 13.943413.96260.1374%2.488889 13.322113.33190.0737%2.488889 13.322113.57171.8391%2.488889 13.322113.62032.1897%高高 速速 轴轴 （1 1轴轴）序号估算轴的直径最小直径AnPP/n有键加5取d11155682.87558 0.0050626340.171719.745520.7327752821155682.82901 0.0049806480.170819.64220.62412831155682.60781 0.0045912150.166219.11320.068652841156003.71380.0061896680.183621.11422.16972851155763.92918 0.0068214890.189621.80422.89422861155763.78365 0.0065688410.187221.52822.60442871155763.85059 0.0066850590.188321.654522.7372252881155683.20737 0.0056467840.178120.481521.5055752891155763.84186 0.0066699010.188221.64322.7251528101155763.60902 0.0062656640.184421.20622.266328中 间 轴 （2轴） 中 间 轴 （2轴）序号估算轴的直径最小直径AnPP/n有键加5取d1115208.307562.76142 0.0132564350.236727.2205302115208.153432.71670.0130514130.235427.071303115208.010622.50428 0.0120391920.229126.3465304115213.6534 3.56636 0.0166922820.255629.394305115209.212233.77319 0.0180352240.262330.1645306115191.492383.63344 0.0189743410.266730.6705307115213.765353.69773 0.0172980590.258629.739303/npA3/np3/npA3/np8115215.725113.08004 0.0142776180.242727.9105309115216.822423.68934 0.0170154950.257629.6243010115216.434893.46574 0.0160128730.252128.991530低速轴（3轴）序号估算轴的直径最小直径AnPP/n有键加5取d111599.312.65179 0.0267013750.298934.373536.09217540211599.172.60884 0.0263078810.297334.189535.89897540311599.032.40486 0.0242841980.289633.30434.969240411598.903.42478 0.0346274670.325937.478539.35242540511598.793.62339 0.0366792570.332338.214540.12522540611582.763.48919 0.0421600660.347940.008542.008925457115103.133.550930.034430720.325337.409539.279975408115106.512.957760.027769430.302834.82236.5631409115106.103.54287 0.0333907720.322137.041538.8935754010115105.723.32815 0.0314795160.315836.31738.13285403/npA3/npT(N.m）分度圆直径（mm）分度圆直径（m）带轮压力圆周力Ft t径向力Fr rFQ48.3555.000.055244.341758.11639.9047.5755.000.055244.341729.64629.5443.8555.000.055244.341594.40580.3259.1160.000.060321.711970.38717.1665.1560.000.060321.712171.51790.3662.7360.000.060321.712091.08761.0963.8460.000.060321.712128.08774.5653.9355.000.055244.341960.97713.7463.7055.000.055321.712316.27843.0559.8455.000.055321.712175.89791.96T(N.m）分度圆直径（mm）分度圆直径（m）带轮压力圆周力Ft2t2圆周力Ft1t1径向力Fr2r2FQ126.60930.0932722.561758.11990.93124.64930.0932680.451729.64975.60114.97930.0932472.571594.40899.94159.41930.0933428.201970.381247.76172.24930.0933704.012171.511348.15181.20840.0844314.402091.081570.31165.20990.0993337.302128.081214.68高高 速速 轴轴 （1 1轴轴）中 间 轴 （2轴） 中 间 轴 （2轴）136.35990.0992754.571960.971002.58162.50990.0993282.792316.271194.84152.92990.0993089.352175.891124.43T(N.m）分度圆直径（mm）分度圆直径（m）带轮压力圆周力Ft t径向力Fr rFQ255.002070.2072463.75896.73251.242070.2072427.44883.52231.912070.2072240.72815.55330.692070.2073195.091162.92350.292070.2073384.411231.83402.632160.2163728.041356.90328.812010.2013271.771190.83265.202010.2012638.79960.44318.882010.2013172.951154.86300.632010.2012991.341088.76LL1L2L3水平面支座反力垂直面支座反力RHARHBRVA0.2570.0860.1230.048403.781264.61153.490.2570.0860.1230.048397.241244.13155.870.2570.0860.1230.048366.181146.85167.180.2570.0860.1230.048452.531417.29230.890.2570.0860.1230.048498.721561.96214.070.2570.0860.1230.048480.251504.11220.800.2570.0860.1230.048488.751530.72217.700.2570.0860.1230.048450.371410.53136.540.2570.0860.1230.048531.971666.09201.970.2570.0860.1230.048499.731565.12213.71径向力Fr1r1LL1L2L3水平面支座反力垂直面支座反力RHARHBRVA639.900.1570.0460.070.0412383.992096.68533.49629.540.1570.0460.070.0412346.792063.31525.36580.320.1570.0460.070.0412164.491902.48484.72717.160.1570.0460.070.0412938.322460.26694.89790.360.1570.0460.070.0413185.842689.68746.75761.090.1570.0460.070.0413596.392809.10911.47774.560.1570.0460.070.0412915.232550.15656.51高高 速速 轴轴 （1 1轴轴）中 间 轴 （2轴） 中 间 轴 （2轴）径向力Fr r639.90629.54580.32717.16790.36761.09774.56713.74843.05791.96713.740.1570.0460.070.0412459.602255.94522.44843.050.1570.0460.070.0412925.842673.22624.60791.960.1570.0460.070.0412752.422512.83588.16LL1L2L3水平面支座反力垂直面支座反力RHARHBRVA0.1740.0540.12618.44278.301699.140.1740.0540.12609.32274.191674.100.1740.0540.12562.45253.101545.320.1740.0540.12802.01360.912203.510.1740.0540.12849.53382.292334.080.1740.0540.12935.79421.112571.060.1740.0540.12821.26369.572256.400.1740.0540.12662.37298.071819.850.1740.0540.12796.46358.402188.240.1740.0540.12750.87337.892062.99径向力Fr r896.73883.52815.551162.921231.831356.901190.83960.441154.861088.76水平面弯矩 垂直面弯矩合成弯矩应力修正系数当量弯矩 许用应力（1000Me）/（0.11）RVBMHCBMVCBMcaMe13959.28155.55486.99511.230.60512.0555.0093100.293895.16153.03479.10502.950.60503.7655.0091592.593590.60141.06441.64463.620.60464.3755.0084431.034437.29174.33545.79572.950.60574.0555.00104372.414890.24192.12601.50631.440.606