干式排渣运行维护手册.doc
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1、 SYSTEM OPERATION & MAINTENANCE MANUAL干式排渣机系统运行与维护手册Clyde Bergemann Energy &Environment Technology(Beijing) Co., Ltd克莱德贝尔格曼能源环保技术(北京)有限公司Effective:2008-12-20生效:2008-12-20目录ContentsSAFETY INSTRUCTIONS安全须知21. Manufacturers warrantee and buyers responsibility制造商的承诺和用户责任22. Safety安全23. Markings in instr
2、uctions说明书中的符号3OVERVIEW综述41. Features功能介绍42. DRYCON system Advantages DRYCON优势4SYSTEM DESCRIPTIONS系统描述51. DRYCON components, sizes, parameters产品构成、型号及参数52DRYCON type series系列产品型号示例63. DRYCON main parameters主要参数表73.1 Insulating gate and jaw crusher components, sizes, parameters关断门及大渣预破碎装置产品构成、型号及参数7T
3、HE DRYCON SYSTEM OPERATION AND MAINTENANCE干排渣系统的使用与维护81. Operating modes运行模式82. The DRYCON system mounting 干排渣系统的安装93. Insulating Gate and Jaw Crusher operation关断门使用93.1 Commissioning of Insulating Gate and Jaw Crusher关断门的调试93.2 Running of insulating gate and jaw crusher关断门的运行113.2.1 Start-up of Ins
4、ulating Gate Hydraulic Power Station关断门液压动力站的启动113.2.2 insulating gate and jaw crusher normal operation关断门的正常运行144. DRYCON operation干式排渣机的使用164.1 Commissioning of DRYCON干式排渣机的调试164.1.1 Commissioning of Chain Tensioning链条张紧的调试164.1.2 overview panel控制盘概览184.2 Running of DRYCON运行204.2.1 start-up of DRY
5、CON干式排渣机启动214.2.2 Normal Operation正常运行215. Maintenance维护说明225.1Faults and Emergency Shutdown故障及紧急停机225.2 Trouble Shooting for Hydraulic Insulating Gate液压关断门故障及排除235.3 Trouble Shooting for Ash Conveyor排渣机故障及排除245.4 Trouble Shooting for Hydraulic Tensioning System:液压张紧系统故障及排除255.5 Faults of the Follow
6、-up System Equipment:后续系统设备故障255.6 Maintenance of Hydraulic Power System液压动力系统的维护265.7 Maintenance of DRYCON干式排渣机维护28 Safety Instructions安全须知1. Manufacturers warrantee and buyers responsibility制造商的承诺和用户责任Follow all safety instructions delivered with the equipment遵循随本设备发货时相配的手册上的所有安全须知。In order to en
7、sure the validity of warrantee the buyer must ensure that storage, mounting, lubrication, operation and maintenance of the equipment is carried out according to DRYCON system operation & maintenance manualare as specified in the contract.为了确保承诺的有效性用户必须根据干渣系统操作与维护手册和合同中规定的使用条件进行设备的存放、安装、润滑、运行及维护。Tran
8、sport, installation, operation, maintenance, and inspections should be handled by properly trained technicians; otherwise, injury or damage to the machine may result.运输、安装、操作、维护及检查必须由专业人员进行,否则会损坏或损伤机器设备。Before carrying out any operation or maintenance work personnel are to familiarise themselves wit
9、h on site regulations and precautionary information regarding health and safety and hazards associated with convey material.在维修之前,技术人员应熟悉现场的规定和任何关于健康、安全和传输材料的危险性的规定。Ensure that the system is fully electrically isolated before dismantling.在拆解设备前,要确保系统断电。Prior to working on any pressure pipe system su
10、ch as air, water, oil etc, ensure that the isolation valves are closed and locked off.在对任何的压力管道系统进行操作时,如空气、水、油管等,确保阀门是关闭的。Before carrying out maintenance work on the ash conveying system it is suggested that try to operated until there is no material inside the drycon and check all transfer chutes f
11、or build up of material that would fall during maintenance work.在对底渣系统进行维修工作前,尽量避免排渣机壳体内有物料堆积,以防维修时物料落下。Following maintenance work, ensure that all guards have been replaced and no tools or other equipment has been left in the confines of the moving parts.维修完,确保所有的门都在原位置,且没有工具或其他设备遗留在移动部件中。2. Safety
12、安全2.1 Temperature温度The outer surface of the equipment when running attains 50. The maximum temperature of ash may rise as high as 150.设备表面温度在运行时达到50。渣的最高温度可能会升到150。2.2 Noise噪音The noise level 85dB(A). The measurement is carried out acc.To ISO 8579 by the sound intensity method.这个噪音值是低于85分贝的,这个测量是根据IS
13、O 8579用声强法进行测量的。2.3 Protection of rotating parts旋转部分保护Appropriate guards must be provided in order to ensure that rotating parts cannot be touched, as required by safety laws.按安全规则要求,为了保证不碰到转动部件,必须设置适当的保护装置。Mechanical guards must not be removed when the equipment is running.设备在运转时不能移动保护装置。ATTENTION!
14、 The equipment temperature must be at ambient when completing any work.当进行任何维修工作时设备温度必须为环境温度。3. Markings in instructions说明书中的符号 Electrical shock danger有触电的危险 Mechanical danger机械危险STOP Important instruction 重要说明 Overview综述1. Features功能介绍Dry Ash Conveyor named DRYCON system. DRYCON system allows the d
15、ischarge and transportation of the combustion chamber ash of boilers with dry bituminous and brown coal firing systems. The ash falls from the combustion chamber down to the chain plates inside the horizontal troughs of DRYCON. The cooling air is sucked from the air intakes located in the head secti
16、on and two sides of troughs by the negative pressure of boiler. This air travels in counter flow direction along the surface of the ash on the conveyor belt. The air is heated up before it enters the furnace and recover thermal energy. The cooled ash is conveyed through the head section.DRYCON是履带式干渣
17、机简称。DRYCON干式排渣机可实现大型电站燃煤锅炉底渣的连续排出与输送功能,底渣从炉膛中落到履带式干渣机水平槽体的链板上。在锅炉负压作用下,冷空气从位于头部和水平槽体两侧的进风口被吸进干渣机,与链板上的炉渣逆流接触换热。加热后的气流进入炉膛,为锅炉提供额外的热量。冷却的底渣从头部卸渣口排出。Confined structures are applied to the dry ash conveyor and follow-up system to effectively prevent dust pollution. 干式排渣机及后续系统均采用密闭结构,有效避免了粉尘污染。In terms
18、of the overall hoisting height, DRYCON system runs at relatively low speed, thereby extending the life, reducing wear and tear, making operation and maintenance easy, and cutting down energy consumption. 就整体提升高度而言,DRYCON干式排渣机的运行速度偏低,从而对延长使用寿命、减少磨损、便于操作维护、降低能耗等方面带来益处。The design prototype of DRYCON sy
19、stem has a development history of several decades, and is widely applied to conveying bottom ash of boiler and bottom slag of incinerator. It is reliable in operation and can endure the impact of large pieces of slag. DRYCON干式排渣机的设计原型已有数十年的发展历史,广泛应用于锅炉底渣及焚烧炉底渣的输送等领域,运行可靠,并且耐受大渣块的冲击。2. DRYCON system
20、Advantages DRYCON优势Compared with submerged scraper conveyor, DRYCON has the following advantages: 与湿式捞渣机比较,DRYCON干式排渣机具有如下优势:Meeting the requirements of environmental protection.满足环保标准要求No need for additional water treatment system.无需附加水处理系统Increasing the thermal efficiency with heat recovery.热能回收,系
21、统热效率提高High reliability.可靠性高Easy operation and maintenance.运行维护方便Low corrosion. 腐蚀程度降低Additional revenue from bottom ash utilization.底渣综合利用价值高Avoiding explosion hazards caused by water evaporation in terms of bottom ash of higher porosity.对于孔隙率较高的底渣而言避免了浸水汽化造成的爆炸危险。System Descriptions系统描述1. DRYCON co
22、mponents, sizes, parameters产品构成、型号及参数The DRYCON system includes the insulating gate and jaw crusher and DRYCON. The insulating gate and jaw crusher includes body and hydraulic Pumps; DRYCON includes crough and conveying system. Crough is Confined structures, it includes side well, bottom plate, uppe
23、r cover plate. Air inlets with adjusting valves are on side well of Horizontal section and head section. Air inlets with adjusting valves are used to adjust the air for according the temperature from the local thermometer. Conveying system includes driving system, round link chain, band element, idl
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